Design

Design Excellence in Wastewater Treatment

At Aerofloat, we specialise in designing advanced, fully integrated wastewater and sewage treatment systems tailored to the unique constraints of each site and industry. 

Our engineers work across environmental, process, mechanical, and electrical disciplines, ensuring every aspect of the plant is carefully considered from design concept to construction.

Our in-house engineering team begins the design process by analysing influent, site conditions, and compliance requirements, including space limitations and regulatory standards. Using 3D CAD modelling, the option of custom tank designs, and integrated control systems, our engineers create layouts that optimise flow, safety, and maintenance while fitting specifically to your available space.

Our design-first approach ensures practical, efficient, and reliable systems, validated through process modelling. The result is a treatment plant that fully complies with industry standards and is engineered for long-term reliable performance.

Wastewater Treatment Plant Design Services

Our expert engineering and electrical teams work closely with you to develop customised wastewater treatment solutions that align with your business and industry’s unique requirements.

Environmental Analysis

Process Plant Design

Mechanical Plant Design

Electrical Plant Design

Designed Around Your Needs

When you engage Aerofloat, you deal directly with the engineers who will design your plant. That means open communication, quick responses and designs that reflect your operational realities.

We focus on:

Full Engineering Capability

Our team covers every discipline in-house:

Because all disciplines work together, you avoid delays, miscommunication between external parties and design gaps.

Why Work With Aerofloat

Aerofloat is both a design house and a principal contractor. That means our designs are created with constructability, operation and serviceability in mind from the start.

Direct access to engineers throughout the project

3D modelling and visualisations to see the design before construction

Australian-designed and manufactured proprietary technology

ISO-certified safety, quality and environmental systems

End-to-end support from design through to construction and Aftercare

A Design Process That Reduces Risk

Clients choose Aerofloat because we take the time to get it right before a plant is built. Our process includes wastewater characterisation, simulation of treatment options, and detailed modelling in CAD. We provide clear Piping and Instrumentation Diagrams (P&IDs) and design documentation so you know exactly what will be delivered. This approach reduces site issues, prevents costly rework and ensures your investment delivers long-term returns.

Trusted by Industry Leaders

Aerofloat has proudly partnered with some of Australia’s leading food and beverage producers, recycling facilities, and manufacturers to deliver world-class innovative wastewater treatment solutions. Explore our case studies to see how we’ve helped businesses like yours achieve their wastewater management goals.

PFAS-Ready and Future-Proof: Biological Innovation in Leachate Management

Aerofloat designed and built a fully automated leachate treatment plant in Queensland, combining advanced biological processes and PFAS-ready filtration to ensure long-term compliance and environmental protection.

Priestley’s Gourmet Delights Case Study

A new wastewater treatment plant for Priestley’s Gourmet Delights’ brand new cake & pastry manufacturing facility.

Biological Treatment Plant for Nitrogen Removal

Aerofloat designed a custom biological treatment plant to manage nitrogen-rich stormwater and groundwater following an industrial site closure.

Experience You Can Trust

Aerofloat has designed treatment plants for councils, water authorities and leading companies in food and beverage, plastics recycling, leachate and PFAS treatment. Our designs are proven in the field, operating every day across Australia and meeting the compliance standards our clients rely on.